GEOMATICS

cekap geomatics

In a fast developing and challenging world, an ever-increasing amount of data need to be captured, analyzed and managed. CEKAP provides surveying, mapping and GIS solutions that maximize the capabilities of computer-aided design software to support end-to-end asset decisions.

3D LASER SCANNING & MODELLING

3D LASER SCANNING & MODELLING

3D Laser Scanning is a surveying method that captures high-density 3D geospatial data. The data appears as a “point cloud” that creates accurate digital representation of the exact size and shape of scanned objects. Laser scanning is a proven and reliable way to provide a full 3D as-built model of Client’s asset, especially in brownfield sites.

Deliverables & Applications

• 3D As-Built Model (Semi-intelligent / intelligent)
• 3D Color Photo
• Documents Update (P&ID, tagging, linelist, GA, drawings, safety layout, corrosion circuit)
• AFC Clash Analysis
• Dimensional Control Survey (± 1 mm accuracy)
• Pipe Stress Analysis
• Quality Control & Inspection
• Reverse Engineering
• Digital Twin for Asset Management
• Virtual Simulation for Training Programme

Advantages

• Accuracy: Reliable and highly accurate than manual measurement
• Manpower: Laser scanning surveyor, as compared to a team of engineers onsite
• Time: On-site scanning can be completed in a few hours, from a single trip
• Safety: Scanning can be done in unsafe or inaccessible areas, does not disrupt operations
• Project Visualization and Planning: Minimize manhours on site

In-House Asset

Software
• AVEVA E3D™
• FARO® SCENE
• CAD

Hardware & Equipment
• FARO Focus M70 Laser Scanner
• Leica Total Station TS09
• Leica Total Station TS06
• High Specs PC for 3D Modelling & Image Processing

HYDROGRAPHIC / BATHYMETRIC SURVEY

HYDROGRAPHIC / BATHYMETRIC SURVEY

Hydrographic surveying or bathymetric surveying is the survey of physical features present underwater. It measures factors beneath water that affect marine activities like dredging, offshore drilling, marine constructions and navigational safety etc. Hydraulic study can be further derived from Bathymetric data.

Techniques

• Multi Beam Echo Sounder Survey
• Side Scan Sonar
• Sub Bottom Profiling
• Magnetometer Survey

Parameters Studied

• Water Depth
• Form of Seabed
• Determination of Shore Line
• Tide measurement

GEOGRAPHIC INFORMATION SYSTEM GIS

GEOGRAPHIC INFORMATION SYSTEM GIS

GIS is a system of storing, collecting, interpreting and presenting geography data. We integrate GIS solutions with IT infrastructure, ERP and business support system to create a single view that can be accessed throughout the complete project life cycle.

Applications

• Data Index Map Production & Visualization
• Asset Management
• Terrain Assessment and Routing
• Land Management
• Vessel Tracking
• Emergency Response
• Environmental Monitoring
• Digital Twin
• Underground Utility Mapping

Advantages

The advantages of GIS-enabled asset and operations management include:

• Streamline business processes
• Data-driven decisions
• Real-time mapping visualisation and analysis
• Record keeping in centralized GIS
• Improved information sharing, workflow & collaboration
• Cost saving

AERIAL SURVEY

AERIAL SURVEY

LAND SURVEY & SOIL INVESTIGATION

LAND SURVEY & SOIL INVESTIGATION

PROJECT SERVICES

Equipped with a vast resume databank built over 25 years and experienced talent sourcing recruiters, CEKAP provides end-to-end Workforce Management including recruitment, placement and employment services to Oil & Gas and other industry sectors, locally and internationally.

SOLUTIONS

SOLUTIONS

• Local and International Recruitment
• Local Agency Services
• Consultant Placement, Crew Exchange & HR Outsourcing
• Healthcare & Medical Insurance
• Employment Pass, Work Permit & Residence Visa
• Meet & Greet
• Transportation
• Accommodation & Home Relocation
• Payroll & Taxation
• 24/7 Emergency Support
• Training

CATEGORIES OF MANPOWER

CATEGORIES OF MANPOWER

• Technical Professional
• Non-Technical Professional
• Skilled and Semi-Skilled Worker
• General Worker

SECTORS

SECTORS

• Oil & Gas (Upstream & Downstream)
• Petrochemical & Chemical
• Marine
• Power
• Renewable Energy
• Telecommunications
• Construction
• Aviation

TYPE OF PROJECTS

TYPE OF PROJECTS

• Engineering, Procurement, Construction,
Installation & Commissioning
• Project Management
• Operations & Maintenance
• Shutdown & Turnaround

DISCIPLINES

DISCIPLINES

• Geoscience
• Petroleum Engineering
• Electrical & Instrument
• Civil & Structural
• Mechanical & Piping
• Chemical
• Process
• HSE
• Geomatics
• QA/QC
• Subsea Engineering
• Drilling
• Telecommunications
• ICT
• Marine
• Underwater Inspection
• Asset Integrity & Reliability
• Renewable Energy
• Finance & Accounting
• HR & Administration
• Procurement & Contract
• Training

ASSET INTEGRITY MANAGEMENT

cekap project & maintenance

Asset Integrity Management (AIM) is the practice of managing people, systems, processes, procedures, tools and resources to ensure the asset perform the required function safely, effectively, efficiently and in sustainable manner throughout the whole asset life cycle (from design to decommissioning or replacement).

Maintaining the integrity and reliability of an asset is a major priority to asset operator and owner. It is a key to maintain maximum production, avoid unplanned downtime and ensure operational safety. This becomes more and more crucial as the asset continues to age.

CEKAP adds value to Client’s asset integrity by integrating in-house AIM capabilities with 3D Laser Scanning & Modelling, AI/ML-Powered Data Management, Project Technical Consultancy, and other services.

MAINTENANCE DOCUMENTATION

MAINTENANCE DOCUMENTATION

• Maintenance Benchmarking
• Maintenance Strategy Development
• Maintenance Work Instructions
• Performance Standard
• Standard & Procedures

MAINTENANCE BUILD

MAINTENANCE BUILD

• Asset Register & Asset Hierarchy Structure Review
& Build – ISO 14224
• Safety Critical Equipment (SCE)
• Equipment Criticality Analysis (ECA)
• Failure Analysis - FMEA, FMECA, RCA
• Inspection/Testing Preventive Maintenance
• Maintenance Plan
• Bill of Materials (BOM) / Inventory Cataloging

COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM

COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEM

• CMMS Scoping Study
• CMMS Maintenance Management Data Cleanse Up
• CMMS Data Repair and Optimization
• CMMS Maintenance Reliability Study
• Asset Verification + CMMS vs P&ID Update Using Laser Scanning

OTHERS

OTHERS

• Asset Integrity Management System
• Process Safety Management System
• Fitness-For-Service (FFS)
• Asset Life Extension Studies (ALES)
• Risk & Reliability Management
• Hazard Analysis & Risk Assessment
• Safety Case Analysis
• Operation & Maintenance Procedure

DIGITAL TECHNOLOGY & SOFTWARE

DIGITAL TECHNOLOGY & SOFTWARE

TECHNICAL DATA CAPTURE – POWERED BY AI

Common challenges in legacy maintenance data:

• Drawings poorly labelled and not up-to-date
• P&ID archived in hard-copy or scanned in image files
• Large manhours spent to manually count tags from drawings
• Bill of Materials not correctly linked with asset, spares, P&ID etc

KEY FEATURES

1. Identify and Archieve Duplicate, Near Duplicate and Obsolete Documents
2. Retrieval of Title Block Data from P&ID
3. Retrieval of Tag ID from P&ID
4. Retrieval of Off-Page-Connectors (OPC) and Line ID
5. Direct Access to Information Search Query Across Multiple Documents
6. Transfer Parts Tables from Operations and Installation Manual into Excel

MECHANICAL

cekap digital solutions
FLANGE MANAGEMENT SERVICES

FLANGE MANAGEMENT SERVICES

• Manual Bolt Torquing
• Hydraulic Bolt Torquing
• Hydraulic Bolt Tensioning
• Pneumatic Bolt Torquing
• Joint Breakout
• Joint Data Management
•Training

PUMP SERVICING & MAINTENANCE

PUMP SERVICING & MAINTENANCE

• Dismantling, Cleaning and Inspection
• Parts Refurbishing and Change-Out
• Shaft Assembly and Balancing
• Pump Assembly and Leak Test
• Removal, Installation and Test Run / Monitoring
• Laser Alignment
• Vibration Check and Analysis
• Root Cause Failure Analysis (RCFA)
• Preventive Maintenance

VALVE SERVICING & MAINTENANCE

VALVE SERVICING & MAINTENANCE

• Inspection, Service and Maintenance
• Parts Refurbishment and Change-Out
• Lapping of Sealing Surface
• Ball Grinding & Chrome Plating
• Flange Facing Machining
• Re-Setting & Re-Calibration
• Functional Test, Pop Test and Leak Test
• Hydrostatic Test
• Blasting and Painting

SUPPLY OF PUMPS

SUPPLY OF PUMPS

• Horizontal API 610 Pump
• Horizontal Non API Pump
• Vertical API 610 Pump
• Vertical Non API Pump

SUPPLY OF VALVES

SUPPLY OF VALVES

• Actuated Valve
• Ball Valve
• Offshore Pipeline Valve
• Gate Valve
• Check Valve
• Globe Valve
• Butterfly Valve
• Needle Valve
• Plug Valve
• Double Block & Bleed Valve
• Safety Relief Valve
• Choke Valve
• Diaphragm Valve
• Vacuum / Breather Valve
• Valve Locking / Interlocking Device

SUPPLY OF MATERIAL

SUPPLY OF MATERIAL

• Seal
• Gasket
• Flanges
• Coupling
• Bearing
• Belting

MACHINERY CONDITION MONITORING SYSTEM

MACHINERY CONDITION MONITORING SYSTEM

ELECTRICAL & INSTRUMENTATION

cekap project support

CEKAP offers a broad-spectrum of Electrical & Instrumentation (E&I) solutions. We have over 25 years of experience in Oil & Gas, Petrochemical, Power and other industries. CEKAP integrates the solutions with Client’s operations to ensure the project is completed safely, on time, within budget and in accordance to specification. We are able to deliver E&I support services in technically challenging environments including offshore and onshore.

SOLUTIONS

• Engineering, Procurement, Construction, Installation, Testing and Commissioning
• Inspection, Maintenance, Calibration and Validation
• Modification, Retrofit and Upgrade
• General E&I Work
• Cabling, Functional Test and Loop Check
• Automation & Control – DCS/SIS/FGS System Support & Services
• Condition-Based Monitoring
• Partial Discharge Analysis
• Telecommunication, IT and Security
• Fire Detection & Protection
• Heating, Ventilation, Air Conditioning (HVAC)

METEOROLOGICAL & OCEANOGRAPHY

cekap geomatics

CEKAP provides solutions for Metocean survey applications to support all stages of offshore project in Exploration, Drilling, Design, Installation, Operations & Demobilization.

CEKAP proudly build a centralized Metocean system for PETRONAS Carigali Sdn Bhd called Real-Time Metocean Observation System (RTMOS), enabling site data accessible in real time at PETRONAS HQ and via mobile.

METOCEAN STATION SYSTEM NETWORK MOSSNET

METOCEAN STATION SYSTEM NETWORK MOSSNET

• Displays Metocean parameters in real time, locally and remotely
• Meet requirements recommended in the Standards for Offshore Helicopter Landing Areas, CAP 437

SITE-SPECIFIC WEATHER FORECAST

SITE-SPECIFIC WEATHER FORECAST

MARINE ROUTE WEATHER FORECAST

MARINE ROUTE WEATHER FORECAST

WEATHER DOWNTIME ANALYSIS

WEATHER DOWNTIME ANALYSIS

TROPICAL STORM, TYPHOON & CYCLONES FORECAST

TROPICAL STORM, TYPHOON & CYCLONES FORECAST

OCEAN CURRENT FORECAST

OCEAN CURRENT FORECAST

IN-SITU METOCEAN DATA ACQUISITION

IN-SITU METOCEAN DATA ACQUISITION

HISTORICAL METOCEAN DATASETS

HISTORICAL METOCEAN DATASETS

OPERATIONAL STATISTICS

OPERATIONAL STATISTICS

ENVIRONMENTAL DESIGN CRITERIA STUDY

ENVIRONMENTAL DESIGN CRITERIA STUDY

SEDIMENT TRANSPORT MODELLING STUDY

SEDIMENT TRANSPORT MODELLING STUDY

SUPPLY, REPLACE, INSTALL & TEST WEATHER EQUIPMENT

SUPPLY, REPLACE, INSTALL & TEST WEATHER EQUIPMENT

• Wave Measurement
• Acoustic Dropper Current Profiler (ADCP)
• Multiparameter Sensors
• Conductivity-Temperature-Depth (CTD) Sensor
• Wind Sensor / Measurement
• Rain Sensor
• Sound Velocity
• Tide Gauges
• Telemetry

HEALTH, SAFETY & ENVIRONMENT

cekap project support
INDUSTRIAL HYGIENE SURVEY & SERVICES

INDUSTRIAL HYGIENE SURVEY & SERVICES

• Health Risk Assessment
• Chemical Health Risk Assessment
• Indoor Air Quality
• Chemical Exposure Monitoring
• Noise Monitoring Services
• Local Exhaust Ventilation – Design, Inspection & Examination

OCCUPATIONAL HEALTH CONSULTANCY

OCCUPATIONAL HEALTH CONSULTANCY

• Ergonomics
• Health Impact Assessment
• Pest Control Services
• Audiometric Testing
• Respiratory Fit Test

SAFETY CONSULTANCY

SAFETY CONSULTANCY

• Risk Assessment
• Safety Report
• Behavior Safety
• Process Safety
• Fire Safety
• Control of Industrial Major Hazard (CIMAH)

ENVIRONMENT CONSULTANCY

ENVIRONMENT CONSULTANCY

• Environmental Impact Assessment
• Environmental Risk Assessment
• Environmental Baseline Survey
• Environmental Monitoring
• Effluent Water Analysis
• DOE Written Notification & Declaration

ISO MANAGEMENT SYSTEM CONSULTANCY

ISO MANAGEMENT SYSTEM CONSULTANCY

• ISO 9001 - Quality Management System
• ISO 14001 - Environmental Management
• ISO 45001 - Occupational Health & Safety Management

OTHERS

OTHERS

• Emergency Response
• Laboratory Services
• Scheduled Waste Consultancy
• Fire Detection & Protection System
• Medical Specialized Services – MEDEVAC
• HSE Equipment Maintenance & Calibration
• PPE Supply
• Tamperlok Urine Drug Test Kit

PROJECT MANAGEMENT CONSULTANCY

cekap project & maintenance

With experience across a wide range of project delivery, CEKAP is in unique position to offer Project Management Consultancy Services to local and international projects.

A full spectrum of our Project Management capability includes project planning, engineering, procurement, construction, installation, hook-up and commissioning, risk analysis and project oversight consultancy.

CEKAP integrates a wide range of expertise in process, mechanical, piping, electrical, instrumentation, civil, structural and other disciplines to effectively manage and complete complex projects successfully.

Attachment 3-2

PROJECT REFERENCE

TECHNICAL SERVICES & CONSULTANCY

cekap technical services & consultancy

With capability to provide multi-disciplinary Technical Services & Consultancy, CEKAP has earned extensive track record in undertaking challenging, demanding and complex nature projects.

DIGITAL SOLUTION

cekap digital solutions

CEKAP provides digital solutions to Oil & Gas industry across Upstream, Midstream and Downstream activities. With O&G know-how and strategic alliances with industry-leading technology providers, we deliver from hardware, software, consultancy and managed services to digitalize entire O&G value chain.

IT INFRASTRUCTURE

IT INFRASTRUCTURE

• Hardware
• Software
• Cloud
• Network
• Disaster Recovery
• Cyber Security
• Systems Integration
• Data Management (Capture, Cleansing & Migration)
• Managed IT Services (Leasing, Technical Support, Outsourcing)

IT

IT

• Information Data Management
• PI Data Management
• Hydrocarbon Allocation
• Document Control & Management
• Data Reporting
• ERP System
• Block Chain
• Artificial Intelligence
• Predictive Maintenance
• Intrinsically Safe Mobile - Wearable Device

INDUSTRIAL CYBER SECURITY

INDUSTRIAL CYBER SECURITY

• Data Diode One Way Communication
• Secure Remote Access
• USB Malware Scan
• Breach Detection System

HSE

HSE

• Person-On-Board System
• e-ptw System

VISUALIZATION & COLLABORATION

VISUALIZATION & COLLABORATION

• Collaborative Working Environment Centre
• Visualization Operation Centre
• Real Time Integrated Planning & Scheduling

STRUCTURAL

STRUCTURAL

• Pipeline Integrity Management
• Predictive Corrosion Management System

TELECOMMUNICATIONS

TELECOMMUNICATIONS

Offshore 4G LTE

VISUALIZATION & COLLABORATION

cekap project & maintenance

Since 2012, CEKAP delivers Visualization & Collaboration solutions with its professional project management team of solution integrators. CEKAP has undertaken turn-key projects to deliver a digitally enhanced environment for Oil & Gas industry. From interior design concept, project management, system integration, support, to managed service, CEKAP covers end-to-end project delivery phases.

COLLABORATIVE WORKING ENVIRONMENT (CWE)

COLLABORATIVE WORKING ENVIRONMENT (CWE)

Area for efficient collaboration between various disciplines to sit together, view, analyze and come out with fast decision for the business

VISUALIZATION OPERATION CENTRE (VOC)

VISUALIZATION OPERATION CENTRE (VOC)

Area for dashboard data display and real-time monitoring

BENEFITS

APPLICATIONS

Visualization & Collaboration solutions support seamless operations in working environment such as:

• Meeting & Conference Room
• Integrated Operations Centre
• Command & Control Centre
• Security & Surveillance
• Utilities & Process Control Centre
• Emergency Operations Centre
• Network Operations Centre
• Security Operations Centre
• Trac Management Centre
• Smart City Operations Centre
• Innovation Centre
• Broadcast Control Room & Production Studios
• Auditorium, Experience Centre, Lobby Display

PROJECT EXPERIENCE

DIGITAL TWIN

cekap technical services & consultancy

PhDC4D® Predictive Digital Twin integrates real current condition of an asset to be visualized on a 3D model. PhDsoftC4D® software automates the data ingestion of human inspections and integrates them with sensors, drones, ROVs data into the same digital twin, consequently data efficiently flows from critical assets into PhDC4D® Predictive Digital Twin to provide crystal clear awareness of the aging process and associated risks over time throughout its life cycle.

PhDC4D® software also offers a holistic approach of risk evaluation as it analyzes collectively the impact and relationship of all measurable variables & data (*) and applies a comprehensive assessment to risk evaluation at real time. (*) examples: corrosion, pressure, vibration, temperature, wall thickness, previous repair and repair outline, etc.

PhDC4D® software solution incorporates industry best practices, proprietary algorithms, accurately assess the condition of assets and calculate the timing and cost of repairs – (bill of materials) to keep assets safe and reliable while reducing maintenance costs and increasing asset life.

PhDsoft Technology solution significantly reduces operational and maintenance costs, mitigates risks such as accidents and failures, reduces downtime, increase productivity and brings significant competitive advantages.